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We provide multiple control solutions for the loading and unloading robotic arms in the injection molding industry, meeting the 99% process application needs of injection molding. The teaching system is in a leading position in the industry in terms of IO name customization, subroutine settings, and logical variables; The control system is mainly composed of two parts: a special motion controller and a teaching pendant, which are matched with servo drive and motor. The integrated scheme realizes various operations of manipulator operation movement, thus improving the production efficiency of injection molding and reducing costs and increasing efficiency for the enterprise.
Applied to labeling inside cups and barrel molds, external subroutines for labeling, product stacking subroutines, and reset subroutines, the robotic arm requires high-speed and stable movement. Advantages of control system: rich and flexible functions, high speed and precision, and strong anti-interference .
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Applied in plastic bucket production factories, it integrates in mold labeling and heat transfer printing processing processes, and utilizes one-stop production processes such as mechanical hand in mold labeling, semi-finished product retrieval, silk screen printing, and finished product arrangement, which can save up to 50% of labor and power consumption. Advantages: Stable, efficient, flexible, easy to maintain, and strong anti-interference
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Applied in the keyboard industry, after taking out pressure assembly and injection molding, place tooling and fixtures for assembly, detect defective products, place them aside, and place the finished products on the conveyor belt. Advantages: reduced manual assembly, high-speed safety, and strong anti-interferenc
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Applied to the packaging process of knives, forks, and spoons, there are upper and lower stacking molds, dual disc switching, dual channel packaging, and single packaging processes to meet various packaging requirements of customers, with high speed, high yield,and stability, leading the industry in control level. Advantages: Rich and flexible functions, high speed stability, and strong anti-interference.
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Applied to ordinary injection molding machines, high-speed machines, high-precision inlays, slitting nozzles, cooling, multi-point stacking and other processes, meeting the majority of customer process needs. 8 sets of reserved and 6 sets of port clamping meet the industry standard application expansion of injection molding robots. Advantages: Bus control, strong anti-interference, economical multi-point servo precise control, and convenient installation.
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The robotic arm system applied in the high-speed thin- walled industry, mobile phone case industry, and standard injection molding industry can achieve multi group stacking arrangement of robotic arms, product inlay action requirements, handheld button 4.3 display screen, and can freely teach actions. Advantages: Achieve high-speed servo pulse control, precise and stable, easy to operate, cost-effective, compact and convenient to hold.
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Applied to general standard injection molding machine robots, controlling the precise extraction action of high-speed machine robots. It can be installed on small and medium-sized injection molding machine robots and can achieve functions such as high-speed extraction and product stacking and arrangement. Advantages: Realize high-speed servo control of the robotic arm, precise and stable product removal and stacking actions, easy to operate, input optocoupler isolation, multiple sets of reserved outputs.
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The control system is applied to the suction molding machine to remove products. The position mode pulse control servo achieves high-precision and high-speed removal of products on two axes, with neat stacking and removal speed of up to 15-30 molds per minute. It is specialized in optimizing the process flow for industry models. Advantages: The dedicated system is easy to operate,easy to maintain, high-speed, and high-precision
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LAVICHIP SIMCT406 Bus Series Control System - Application on Precision Insert Manipulators IMD, also known as Injection Molding Decoration Technology, is mainly used for the decoration and functional control panels of household appliances automotive dashboards, air conditioning panels, mobile phone shells/lenses, washing machines, refrigerators, and other processing processes. It is widelyused. Products previously made with coating technology can achieve unprecedented visual effects after switching to injection molding technology, giving people a refreshing feeling. Injection molding for in mold inserts is a comprehensive application technology that integrates printing, molding, molding, and injection molding processes, combined with plastic sheets, ink, and plastic resins. 1. Case background: A simple overview of the in mold insert is the production process of placing a component into the mold cavity for injection molding and then removing it. It refers to the injection molding process of pre placing metal, plastic, and other components into the mold for injection molding, and integrating them with plastic to form a new component. 2. Process difficulties: So what technical difficulties will arise in terms of procedures and processes? A: Applied to injection molding machine internal inserts, the system controls the vibration disc feeding, inserts, and takes 4 copper parts separately, requiring high-precision alignment with a repetition accuracy of ± 0.05mm. B: The conventional use of a regular robotic arm+PLC control for feeding can be cumbersome and costly, requiring simultaneous operation on both sides during wiring and startup. In response to this situation, Langyuxin adopts a bus type control system to ensure the movement accuracy of the robotic arm. The subroutine parallel control of the feeding device saves time,and the separate system control eliminates the trouble of interactive wiring. A single system saves customer costs.
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